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      Anti-corrosion protection gantry crane

      A comprehensive renovation of corrosion protection crane with the development of technology.

      Mountaineering renovation Steel Construction crane for PCC Rokita SA with the development of technology renovation.

      Works include:

      • Sandblasting the degree of structure Sa 2.5 according to ISO 8501,
      • Development Technologies Security corrosion in a corrosive environment C5-I Long for durability (above 15 years),
      • Implementation of Security corrosion in the system czterowarstwowym to a thickness of 360 microns total,

      Technical data: 

      • Total Construction completion date: 2300 m2,
      • Painting System: epoxy – polyurethane
      • The total thickness of the coating 360 microns,
      • Duration: 35 DAYS
      • Corrosive environment: C5-I

      Client: PCC Rokita SA
      PLACE implementation: Brzeg Dolny POLAND

      Corrosion protection of steel construction of the flyover and pipe supports

      Corrosion protection of steel construction of the flyover and pipe supports of KONSTAL and Kosciuszko Foundry with the associated works.

      Scope of work:

      • Removing shrubs at the supports pipelines,
      • Truncation of the redundant steel structure projecting beyond the outline of pipe supports with use of angle grinder or acetylene torch,
      • U-profile 120 – 3 pcs,
      • U-profile 100 – 3 pcs,
      • U-profile 80 – 2 pcs,
      • I-beam 80 – 1 piece,
      • I-beam 60 – pcs 3,
      • L-profile 60 – 5 pcs,
      • L-profile 50 – 13 pcs,
      • L-profile 30 – 5 pcs,
      • Closed profile 60×60 – 4 pcs,
      • Closed profile 40×40 – 1 pcs,
      • Tube ø 50 – 3 pcs,
      • Cutting of 6x1000x3000 mm metal sheet and welding of 4 pcs of dismantled L-profile or U-profiles with a length of 1000 mm,
      • Reinforcement of the support legs by welding two 5x350x300 mm and two 5x300x200 mm plate girders,
      • Mechanical cleaning and degreasing of the area of ​​approximately 705 m2 steel structure,
      • Single painting of the structure with priming paint,
      • Double painting of the construction with epoxy paint in the light gray colour,

      Specifications:

      • Paint system: epoxy-polyurethane,
      • Grade surface preparation: Gr 2 (acc. PN-ISO 8501-1),
      • The method of painting: manual, hydrodynamic,
      • Estimated delivery time: 30 days.

      Anti-corrosion protection of pipeline DN250

      Anti-corrosion protection of pipeline DN250 along with a comprehensive replacement of insulation and dismantling steel construction.

      Scope of works:

      • Cleaning of anti-corrosion: the pillars supporting, pipeline with a total length of 500mb.
      • Dismantling the existing thermal insulation the entire length of the pipeline
      • Preparing the pipeline ground for painting in epoxy-polyurethane system,
      • Climbing painting pipeline with supports,
      • Installation of a new thermal insulation: ISOVER ULTIMATE U TFA 23

      Technical data:

      • Realization date: 90 days
      • Participation PROSPECT GROUP Investment: 100%
      • Value: 150.000 PLN
      • Maximum temperature: tmax = 250 ° C
      • Thermal conductivity: λD = 0,034 W/mK

      Rope access sandblasting and painting of a crane

      Renovation of anti-corrosion protection including sandblasting and painting steel structure with use of a set of epoxy-polyurethane paints.

      Scope of work:

      • Cleaning by blasting (sandblasting the structure) to the degree of purity of at least Sa 2 1/2 according to ISO 8501-1
      • Painting structure with the use of epoxy primer to the thickness of 100 microns,
      • Painting construction with polyurethane topcoat in RAL 7040 colour at a thickness of 50 microns.

      Specifications:

      • Area: 1900m2,
      • Paint System: epoxy-polyurethane,
      • Site: Chelm,
      • The planned duration: 30 days.

      INVESTOR: Cemex Sp.zo.o.

      Reconstruction of the sluice Łabędy in Gliwice

      Implementation of the construction and finishing works including anticorrosion works during the reconstruction of the sluice Łabędy in Gliwice

      Land development

      • Renovation of an electric power transformation substation ,
      • Renovation of the technical building of the engine room GG mid-sluice,
      • Renovation of the technical building of the southern GG engine room
      • Renovation of the technical building of the northern GG engine room
      • Renovation and modernization of the main building (control room),

      Investor: State Treasury – Regional Water Management in Gliwice.

      Duration: 4 months from the date of signing of the contract,

      Investment value: about 437 799.1 pln

      Participation of PROSPECT GROUP LLC in the Investment: 100%

      A comprehensive renovation of the footbridge for pedestrians

      Anti-corrosion protection includes comprehensive anti-corrosion protection footbridge for pedestrians over the river Soła in Oświęcim

      Scope of work:

      • Cleaning for Sa2,5 (sandblasting) of steel construction,
      • Painting steel construction in three layer system (2x epoxy primer, 1x polyurethane surface)
      • Painting steel construction pipeline in polyurethane paints system,
      • Reprofiling constructions supports.

      Technical data:

      • The area of steel constructions: 1700m2,
      • The area of pipelines: 400m2

      Sandblasting and painting viaduct on the DK 88

      A comprehensive renovation of anti-corrosion protection with sandblasting of steel construction railway viaduct on the national road No. 88

      Scope of work:

      • Reinforcement steel construction
      • Sandblasting steel construction
      • Painting steel construction epoxy primer
      • Painting steel construction epoxy paint interlaminar,
      • Painting steel construction with polyurethane topcoat.

      Realization term:

      • 20 days

      The work carried out with the exclusion of one of the traffic lane in both directions.

      More about the renovation can you read on the website of the City of Zabrze at:

      http://www.mzdii.zabrze.pl/pl/aktualnosci/item/358-remont-wiadukt-kosciuszki

      Industrial anti-corrosion – EC Zofiówka

      Industrial anti-corrosion of steel construction industries with the development of technology to the environment C4

      Long-term realization included the comprehensive provision of technology and execution services covering:

      • Abrasive blasting to Sa 2,5 steel construction
      • Painting steel construction in three layer system on the total thickness of 280μm,
      • Dismantling redundant construction elements,

      Technical data:

      • The maximum height of the object: 30m,
      • Total area: 3000m2,
      • Paint system: Hempel,